--- title: Enhancing Manufacturing Automation with Actuators, Brakes, and Gearboxes description: Workforce automation can help streamline processes, save time, save money, and increase accuracy and quality control. image: https://blog.wcbranham.com/hubfs/Blog%20Images/AdobeStock_207009492_ccexpress.jpeg --- [UPDATE !!! New Product Warranty Was 12-, Now 24-Months for Branham Trademark Manufactured Products. See Details... →](https://www.wcbranham.com/terms-and-conditions) [![W.C. Branham Logo](https://blog.wcbranham.com/hubfs/raw_assets/public/Wcbranham_April2024/images/wcb-logo.svg "W.C. Branham Logo")](https://www.wcbranham.com/) [Questions? Call 715-426-2000](tel:715-426-2000) [3D Product Configurator](https://www.wcbranham.com/product-configurator) - Resources - [Blog](https://blog.wcbranham.com/) - [Downloads](https://info.wcbranham.com/downloads-page) - About - [Our History](https://www.wcbranham.com/about) - [Careers](https://www.wcbranham.com/about/careers) - [Our Team](https://www.wcbranham.com/about/team) - [Contact](https://www.wcbranham.com/contact) [tel:715-426-2000](tel:715-426-2000) - Air Over Oil Intensifiers - [Overview](https://www.wcbranham.com/air-oil-intensifiers) - [OVLBOOST™ 44mm 7.8:1](https://www.wcbranham.com/air-oil-intensifiers/ovlboost-44mm-71) - [INT05 - 5:1](https://www.wcbranham.com/air-oil-intensifiers/ovlboost-44mm-71) - [INT09 - 9:1](https://www.wcbranham.com/air-oil-intensifiers/91-air-oil-intensifier) - [INT10 - 10:1](https://www.wcbranham.com/air-oil-intensifiers/101-air-oil-intensifer) - [INT18 - 18:1](https://www.wcbranham.com/air-oil-intensifiers/181-air-oil-intensifier) - [INT20 - 20:1](https://www.wcbranham.com/air-oil-intensifiers/181-air-oil-intensifier) - 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Our Company - [About Us](https://www.wcbranham.com/about) - [Our Team](https://www.wcbranham.com/about/team) - [Careers](https://www.wcbranham.com/about/team) - [Blog](https://blog.wcbranham.com/) [3D Product Configurator](https://www.wcbranham.com/product-configurator) [Contact Us](https://www.wcbranham.com/contact) - [Downloads](https://info.wcbranham.com/downloads-page) - [FAQ](https://www.wcbranham.com/faq) - [Terms & Conditions](https://www.wcbranham.com/terms-and-conditions) - [Privacy](https://www.wcbranham.com/terms-and-conditions) - [Air Over Oil Intensifiers](https://www.wcbranham.com/air-oil-intensifiers) - - Traditional - [INT05 - 5:1](https://www.wcbranham.com/air-oil-intensifiers/51-air-oil-intensifier) - [INT09 - 9:1](https://www.wcbranham.com/air-oil-intensifiers/91-air-oil-intensifier) - [INT10 - 10:1](https://www.wcbranham.com/air-oil-intensifiers/101-air-oil-intensifer) - [INT18 - 18:1](https://www.wcbranham.com/air-oil-intensifiers/181-air-oil-intensifier) - [INT20 - 20:1](https://www.wcbranham.com/air-oil-intensifiers/201-air-oil-intensifier) - [INT36 - 36:1](https://www.wcbranham.com/air-oil-intensifiers/361-air-oil-intensifier) - OVLBOOST® - [OVLBOOST™ 44mm 7.8:1](https://www.wcbranham.com/air-oil-intensifiers/ovlboost-44mm-71) - [Caliper Disc Brakes](https://www.wcbranham.com/brakes-caliper-disc) - - Caliper Disc Brakes - [Pneumatic Brakes](https://www.wcbranham.com/brakes-caliper-disc/pneumatic-brakes) - [Hydraulic Brakes](https://www.wcbranham.com/brakes-caliper-disc/hydraulic-brakes) - [Mechanical Brakes](https://www.wcbranham.com/brakes-caliper-disc/mechanical-brakes) - [Pneumatic Spring Applied Brakes](https://www.wcbranham.com/brakes-caliper-disc/pneumatic-spring-applied-brakes) - [Hydraulic Spring Applied Brakes](https://www.wcbranham.com/brakes-caliper-disc/hydraulic-spring-applied-brakes) - [Dual Function Brakes](https://www.wcbranham.com/brakes-caliper-disc/dual-function-mechanical-hydraulic) - Repair Kits and Parts - [Brake Repair Kits and Spare Parts](https://www.wcbranham.com/brakes-caliper-disc/repair-kits-and-parts) - - Brake Discs and Hub Assemblies - [6 5/16" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/brake-discs-6-5-16) - [8" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/brake-discs-8) - [10" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/brake-discs-10) - [12" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/brake-discs-12) - [16" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/brake-discs-16) - [Hubs for 6 5/16" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/hub-assemblies-6-5-16) - [Hubs for 8"/10" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/hub-assemblies-6-5-16) - [Hubs for 12"/16" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/hub-assemblies-12-16) - [Machined Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/machined-discs) - [Blank Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/blank-discs) - [Pneumatic Linear Actuators](https://www.wcbranham.com/actuators-pneumatic) - - Rod Cylinders - [ULTRIQ™ Compact Pancake Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/ultriq) - [OVLPRO® Low Profile Rod Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/ovlpro-low-profile-rod-cylinders) - [ARTEC® ISO & UNITOP Rod Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/artec-standard-cylinders) - [ARTEC® Compact & Short Stroke Rod Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/artec-standard-cylinders) - [ARTEC® Round Rod Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/artec-round-cylinders) - [ARTEC® Stainless Steel ISO & Round Rod Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/artec-stainless-steel-cylinders) - [ARTEC® Stopper Rod Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/artec-stopper-cylinders) - [ARTEC® Pneumatic Angular Grippers](https://www.wcbranham.com/actuators-pneumatic/artec-pneumatic-grippers) - [ARTEC® Rod Cylinder Accessories](https://www.wcbranham.com/actuators-pneumatic/artec-accessories) - - Rodless Cylinders - [DURATRK® Band-Type Rodless Air Cylinder](https://www.wcbranham.com/actuators-pneumatic/duratrk-rodless-band-cylinders) - [MAGTEC® Magnetically Coupled-Type Air Cylinder](https://www.wcbranham.com/actuators-pneumatic/magtec-rodless-cylinders) - [PNEU-SA® Enclosed Cable-Type Air Cylinder](https://www.wcbranham.com/actuators-pneumatic/pneusa-rodless-cylinders) - [Rodless Cable Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/rodless-cable-cylinders) - [Guided Cable Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/rodless-cable-cylinders) - [Single Acting Cable Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/single-acting-cable-cylinders) - [Linear Tension Cable Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/linear-tension-cable-cylinders) - [Branham Cable Cylinder Repair Kits](https://www.wcbranham.com/actuators-pneumatic/cylinder-repair-kits) - [Right Angle Gearboxes](https://www.wcbranham.com/gearboxes-right-angle) - - Helical Gearboxes - [INCLUDE-A-SHAFT®](https://www.wcbranham.com/gearboxes-right-angle/include-a-shaft-series-10-mini) - [INSERT-A-SHAFT®](https://www.wcbranham.com/gearboxes-right-angle/include-a-shaft-series-10-mini) - [INSERT-A-SHAFT® Metric](https://www.wcbranham.com/gearboxes-right-angle/helical-gearboxes-metric) - [INSERT-A-SHAFT® CRL](https://www.wcbranham.com/gearboxes-right-angle/helical-gearboxes-crl) - [INSERT-A-SHAFT® CRL Washdown](https://www.wcbranham.com/gearboxes-right-angle/insert-a-shaft-crl-washdown-series) - [INSERT-A-SHAFT® Stainless Steel](https://www.wcbranham.com/gearboxes-right-angle/stainless-steel-gearboxes) - [GLIDE RIGHT™ Crossover](https://www.wcbranham.com/gearboxes-right-angle/helical-glide-right-crossover) - [MICROGEAR®](https://www.wcbranham.com/gearboxes-right-angle/helical-microgear) - - Other Gearboxes - [Spiral Bevel Right Angle Gearboxes, 1:1 or 2:1 Ratio](https://www.wcbranham.com/gearboxes-right-angle/spiral-bevel-gearboxes) - [Worm - BWG4™](https://www.wcbranham.com/gearboxes-right-angle/series-4-worm-gearboxes) - Repair Kits - [Helical Gearbox Repair Kits](https://www.wcbranham.com/gearboxes-right-angle/repair-kits) - [Custom Products](https://www.wcbranham.com/custom-products) [![W.C. Branham Logo](https://blog.wcbranham.com/hubfs/raw_assets/public/Wcbranham_April2024/images/sticky-wcb-logo.svg "W.C. Branham Logo")](https://www.wcbranham.com/) - [Air Over Oil Intensifiers](https://www.wcbranham.com/air-oil-intensifiers) - [Caliper Disc Brakes](https://www.wcbranham.com/brakes-caliper-disc) - [Pneumatic Linear Actuators](https://www.wcbranham.com/actuators-pneumatic) - [Right Angle Gearboxes](https://www.wcbranham.com/gearboxes-right-angle) - [Custom Products](https://www.wcbranham.com/gearboxes-right-angle) ![Enhancing Manufacturing Automation with Actuators, Brakes, and Gearboxes](https://blog.wcbranham.com/hubfs/Blog%20Images/AdobeStock_207009492_ccexpress.jpeg) # Enhancing Manufacturing Automation with Actuators, Brakes, and Gearboxes [W.C. Branham](https://blog.wcbranham.com/author/w-c-branham) 04/19/2022 [Working at W.C. Branham](https://blog.wcbranham.com/topic/working-at-w-c-branham), [Custom Manufacturing](https://blog.wcbranham.com/topic/custom-manufacturing) ![Enhancing Manufacturing Automation with Actuators, Brakes, and Gearboxes](https://blog.wcbranham.com/hubfs/Blog%20Images/AdobeStock_207009492_ccexpress.jpeg "Enhancing Manufacturing Automation with Actuators, Brakes, and Gearboxes") ![manufacturing automation](https://blog.wcbranham.com/hs-fs/hubfs/Blog%20Images/engineer%20evaluating%20components%20on%20manufacturing%20floor.jpg?width=261&name=engineer%20evaluating%20components%20on%20manufacturing%20floor.jpg)Workforce efficiencies like automation are critical to maintaining operations and quality. Labor shortages in manufacturing are not new, but they are worsening. According to[Liberty Mutual](https://business.libertymutual.com/insights/how-automation-in-manufacturing-can-improve-worker-safety-satisfaction-and-productivity/), 77% of manufacturers expect ongoing problems. The skilled worker shortage could[exceed 2 million jobs](https://www.nam.org/2-1-million-manufacturing-jobs-could-go-unfilled-by-2030-13743/) by 2030, as multiple issues fuel the problem: - Retiring Baby Boomers - Decreased interest from young workers  - Dramatically increasing wages Labor problems will only increase as more jobs are returned from offshore to the US. No wonder 66% of manufacturers say they are struggling to maintain productivity. And 65% are worried about continued supply chain disruption. These concerns affect not only manufacturers but all consumable products. ## How Automation Helps [Actuators](https://www.wcbranham.com/actuators-pneumatic/), [brakes](https://www.wcbranham.com/brakes-caliper-disc/), and [gearboxes](https://www.wcbranham.com/gearboxes-right-angle/) can assist in automating processes and can be used in nearly all types of equipment and machinery within industrial facilities. These include: - conveyor systems - assembly lines - packaging systems - tasks inside finished products such as medical devices or consumer goods Robots have become essential components in assembly automation and many other manufacturing processes, performing highly detailed work proficiently and consistently. So-called “co-bots” now work side-by-side with humans to improve productivity and safety on the production floor. Robotics also work inside finished devices such as medical equipment, in effect serving as workforce co-bots for doctors. Automation resolves more than workforce problems. It streamlines processes to save time, ensures reliably accurate and consistent performance well beyond what humans can do, and allows the equipment to perform tasks that humans simply cannot. Automation increases: - Product safety – in food processing, for example. Where contamination risks increase when people handle food, automation significantly reduces risk by assuring maximum sanitation - Worker safety – eliminating hands-on “person contact” protects workers - Productivity – processes can proceed faster with a higher degree of precision and accuracy - Consistency to meet exacting standards or specifications Automation can also lead to long-term cost savings. Although there are capital expenditures upfront, there is financial gain on the back end, especially over time as the company realizes return on its initial investment as well as production efficiencies. The ability to achieve multiple advantages reinforces the value of automating equipment. ## Real-World Examples In packaging automation, someone has to pack a box by hand, fold and seal it by hand, prepare and apply the shipping label, etc. Equipment can handle all those tasks using actuators and gearboxes to mimic human movements. In addition, humans don’t always perform tasks the same every time, so that packed box that goes out the door may not look so nice. The product may arrive safely, but customers have increasingly higher expectations about their unboxing experience. Automation indirectly boosts marketing and brand reputation. ![manufacturing automation](https://blog.wcbranham.com/hs-fs/hubfs/Blog%20Images/AdobeStock_207009492.jpeg?width=265&name=AdobeStock_207009492.jpeg)Another common example of gearboxes in automation is beverage processing, where bottles travel along a conveyor system to be filled, capped, and sealed. Equipment heights or conveyor widths can be manipulated easily with the use of gearboxes and gearboxes can be used in the capping process.  In materials handling, conveyors in a warehouse use actuators (usually pneumatic actuators) to move products and perform tasks on them as they go. Cylinders, or brakes, can also provide vital tensioning to conveyors and other equipment that moves around a facility. Automating processes can upgrade an existing facility or aid in designing new equipment or facilities that will be more proficient as well as efficient. In-house automation can also help alleviate costly problems caused by supply-chain disruptions. Introducing automation at the beginning of the supply chain provides progressive benefits all down the line. [![click here to download the guide to air cylinders](https://no-cache.hubspot.com/cta/default/2024592/90e04edd-f49d-4dee-8fd3-6a9e231a97d2.png)](https://cta-redirect.hubspot.com/cta/redirect/2024592/90e04edd-f49d-4dee-8fd3-6a9e231a97d2) --- #### Tag: [Working at W.C. 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Branham](https://blog.wcbranham.com/author/w-c-branham) 09/27/2024 [Right Angle Gearboxes](https://blog.wcbranham.com/topic/right-angle-gearboxes) [Understanding Right-Angle Gearboxes: Different Types and Selection Tips](https://blog.wcbranham.com/selecting-a-right-angle-gearbox) --- ## Related Posts It is a long established fact that a reader will be distracted by the readable content of a page when looking at its layout. [Working at W.C. Branham](https://blog.wcbranham.com/topic/working-at-w-c-branham), [Custom Manufacturing](https://blog.wcbranham.com/topic/custom-manufacturing) [Troy Branham](https://blog.wcbranham.com/author/troy-branham) 12 September, 2023 #### [National Manufacturing Day: Celebrating The Next Generation](https://blog.wcbranham.com/national-manufacturing-day) As a driving force behind our economy, the manufacturing industry shows no signs of slowing down.… [Read More](https://blog.wcbranham.com/national-manufacturing-day) [Custom Manufacturing](https://blog.wcbranham.com/topic/custom-manufacturing) [W.C. Branham](https://blog.wcbranham.com/author/w-c-branham) 24 January, 2022 #### [Pros and Cons: Small v. Large Manufacturing Automation Companies](https://blog.wcbranham.com/smaller-versus-bigger-manufacturer-and-supplier) Every business across the country has suffered the pain of supply shortages and delays caused by… [Read More](https://blog.wcbranham.com/smaller-versus-bigger-manufacturer-and-supplier) [Caliper Disc Brakes](https://blog.wcbranham.com/topic/caliper-disc-brakes), [Custom Manufacturing](https://blog.wcbranham.com/topic/custom-manufacturing) [W.C. Branham](https://blog.wcbranham.com/author/w-c-branham) 07 December, 2021 #### [How Air/Oil Intensifiers Increase Stopping Force of a Pneumatic System \[VIDEO\]](https://blog.wcbranham.com/air-to-oil-intensifier-for-a-pneumatic-system) Pneumatic (or air) pressure is a common power source for shops, manufacturers, and other industrial… [Read More](https://blog.wcbranham.com/air-to-oil-intensifier-for-a-pneumatic-system) ![W.C. 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