--- title: Tensioning with Caliper Disc Brakes description: Caliper disc brakes are a reliable solution for tension applications in industrial settings. image: https://blog.wcbranham.com/hubfs/Caliper%20Disc%20Brake.png --- [UPDATE !!! New Product Warranty Was 12-, Now 24-Months for Branham Trademark Manufactured Products. See Details... →](https://www.wcbranham.com/terms-and-conditions) [![W.C. Branham Logo](https://blog.wcbranham.com/hubfs/raw_assets/public/Wcbranham_April2024/images/wcb-logo.svg "W.C. Branham Logo")](https://www.wcbranham.com/) [Questions? Call 715-426-2000](tel:715-426-2000) [3D Product Configurator](https://www.wcbranham.com/product-configurator) - Resources - [Blog](https://blog.wcbranham.com/) - [Downloads](https://info.wcbranham.com/downloads-page) - About - [Our History](https://www.wcbranham.com/about) - [Careers](https://www.wcbranham.com/about/careers) - [Our Team](https://www.wcbranham.com/about/team) - [Contact](https://www.wcbranham.com/contact) [tel:715-426-2000](tel:715-426-2000) - Air Over Oil Intensifiers - [Overview](https://www.wcbranham.com/air-oil-intensifiers) - [OVLBOOST™ 44mm 7.8:1](https://www.wcbranham.com/air-oil-intensifiers/ovlboost-44mm-71) - [INT05 - 5:1](https://www.wcbranham.com/air-oil-intensifiers/ovlboost-44mm-71) - [INT09 - 9:1](https://www.wcbranham.com/air-oil-intensifiers/91-air-oil-intensifier) - [INT10 - 10:1](https://www.wcbranham.com/air-oil-intensifiers/101-air-oil-intensifer) - [INT18 - 18:1](https://www.wcbranham.com/air-oil-intensifiers/181-air-oil-intensifier) - [INT20 - 20:1](https://www.wcbranham.com/air-oil-intensifiers/181-air-oil-intensifier) - [INT36 - 36:1](https://www.wcbranham.com/air-oil-intensifiers/181-air-oil-intensifier) - Caliper Disc Brakes - [Overview](https://www.wcbranham.com/brakes-caliper-disc) - [Pneumatic Brakes](https://www.wcbranham.com/brakes-caliper-disc) - [Hydraulic Brakes](https://www.wcbranham.com/brakes-caliper-disc/hydraulic-brakes) - [Mechanical Brakes](https://www.wcbranham.com/brakes-caliper-disc/mechanical-brakes) - [Pneumatic Spring Applied Brakes](https://www.wcbranham.com/brakes-caliper-disc/mechanical-brakes) - [Hydraulic Spring Applied Brakes](https://www.wcbranham.com/brakes-caliper-disc/hydraulic-spring-applied-brakes) - [Dual Function Brakes](https://www.wcbranham.com/brakes-caliper-disc/dual-function-mechanical-hydraulic) - [Brake Disc and Hub Assemblies](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies) - [Brake Repair Kits and Spare Parts](https://www.wcbranham.com/brakes-caliper-disc/repair-kits-and-parts) - Pneumatic Linear Actuators - [Overview](https://www.wcbranham.com/actuators-pneumatic) - 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[PNEU-SA® Enclosed Cable-Type Air Cylinder](https://www.wcbranham.com/actuators-pneumatic/pneusa-rodless-cylinders) - [Rodless Cable Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/rodless-cable-cylinders) - [Guided Cable Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/guided-cable-cylinders) - [Single Acting Cable Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/single-acting-cable-cylinders) - [Linear Tension Cable Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/linear-tension-cable-cylinders) - [Branham Cable Cylinder Repair Kits](https://www.wcbranham.com/actuators-pneumatic/cylinder-repair-kits) - [ARTEC® Pneumatic Angular Grippers](https://www.wcbranham.com/actuators-pneumatic/artec-pneumatic-grippers) - Right Angle Gearboxes - [Overview](https://www.wcbranham.com/gearboxes-right-angle) - [MICROGEAR®](https://www.wcbranham.com/gearboxes-right-angle/helical-microgear) - [INCLUDE-A-SHAFT®](https://www.wcbranham.com/gearboxes-right-angle/include-a-shaft-series-10-mini) - [INSERT-A-SHAFT®](https://www.wcbranham.com/gearboxes-right-angle/helical-gearboxes) - [INSERT-A-SHAFT® Metric](https://www.wcbranham.com/gearboxes-right-angle/helical-gearboxes-metric) - [INSERT-A-SHAFT® CRL](https://www.wcbranham.com/gearboxes-right-angle/helical-gearboxes-crl) - [INSERT-A-SHAFT® CRL Washdown](https://www.wcbranham.com/gearboxes-right-angle/insert-a-shaft-crl-washdown-series) - [INSERT-A-SHAFT® Stainless Steel](https://www.wcbranham.com/gearboxes-right-angle/stainless-steel-gearboxes) - [GLIDE RIGHT™ Crossover](https://www.wcbranham.com/gearboxes-right-angle/helical-glide-right-crossover) - [Spiral Bevel Right Angle Gearboxes, 1:1 or 2:1 Ratio](https://www.wcbranham.com/gearboxes-right-angle/spiral-bevel-gearboxes) - [Worm - BWG4™](https://www.wcbranham.com/gearboxes-right-angle/series-4-worm-gearboxes) - [Helical Gearbox Repair Kits](https://www.wcbranham.com/gearboxes-right-angle/series-4-worm-gearboxes) - [Custom Products](https://www.wcbranham.com/custom-products) - Our Company - [About Us](https://www.wcbranham.com/about) - [Our Team](https://www.wcbranham.com/about/team) - [Careers](https://www.wcbranham.com/about/team) - [Blog](https://blog.wcbranham.com/) [3D Product Configurator](https://www.wcbranham.com/product-configurator) [Contact Us](https://www.wcbranham.com/contact) - [Downloads](https://info.wcbranham.com/downloads-page) - [FAQ](https://www.wcbranham.com/faq) - [Terms & Conditions](https://www.wcbranham.com/terms-and-conditions) - [Privacy](https://www.wcbranham.com/terms-and-conditions) - [Air Over Oil Intensifiers](https://www.wcbranham.com/air-oil-intensifiers) - - Traditional - [INT05 - 5:1](https://www.wcbranham.com/air-oil-intensifiers/51-air-oil-intensifier) - [INT09 - 9:1](https://www.wcbranham.com/air-oil-intensifiers/91-air-oil-intensifier) - [INT10 - 10:1](https://www.wcbranham.com/air-oil-intensifiers/101-air-oil-intensifer) - [INT18 - 18:1](https://www.wcbranham.com/air-oil-intensifiers/181-air-oil-intensifier) - [INT20 - 20:1](https://www.wcbranham.com/air-oil-intensifiers/201-air-oil-intensifier) - [INT36 - 36:1](https://www.wcbranham.com/air-oil-intensifiers/361-air-oil-intensifier) - OVLBOOST® - [OVLBOOST™ 44mm 7.8:1](https://www.wcbranham.com/air-oil-intensifiers/ovlboost-44mm-71) - [Caliper Disc Brakes](https://www.wcbranham.com/brakes-caliper-disc) - - Caliper Disc Brakes - [Pneumatic Brakes](https://www.wcbranham.com/brakes-caliper-disc/pneumatic-brakes) - [Hydraulic Brakes](https://www.wcbranham.com/brakes-caliper-disc/hydraulic-brakes) - [Mechanical Brakes](https://www.wcbranham.com/brakes-caliper-disc/mechanical-brakes) - [Pneumatic Spring Applied Brakes](https://www.wcbranham.com/brakes-caliper-disc/pneumatic-spring-applied-brakes) - [Hydraulic Spring Applied Brakes](https://www.wcbranham.com/brakes-caliper-disc/hydraulic-spring-applied-brakes) - [Dual Function Brakes](https://www.wcbranham.com/brakes-caliper-disc/dual-function-mechanical-hydraulic) - Repair Kits and Parts - [Brake Repair Kits and Spare Parts](https://www.wcbranham.com/brakes-caliper-disc/repair-kits-and-parts) - - Brake Discs and Hub Assemblies - [6 5/16" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/brake-discs-6-5-16) - [8" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/brake-discs-8) - [10" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/brake-discs-10) - [12" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/brake-discs-12) - [16" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/brake-discs-16) - [Hubs for 6 5/16" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/hub-assemblies-6-5-16) - [Hubs for 8"/10" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/hub-assemblies-6-5-16) - [Hubs for 12"/16" Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/hub-assemblies-12-16) - [Machined Discs](https://www.wcbranham.com/brakes-caliper-disc/disc-and-hub-assemblies/machined-discs) - 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[ARTEC® Rod Cylinder Accessories](https://www.wcbranham.com/actuators-pneumatic/artec-accessories) - - Rodless Cylinders - [DURATRK® Band-Type Rodless Air Cylinder](https://www.wcbranham.com/actuators-pneumatic/duratrk-rodless-band-cylinders) - [MAGTEC® Magnetically Coupled-Type Air Cylinder](https://www.wcbranham.com/actuators-pneumatic/magtec-rodless-cylinders) - [PNEU-SA® Enclosed Cable-Type Air Cylinder](https://www.wcbranham.com/actuators-pneumatic/pneusa-rodless-cylinders) - [Rodless Cable Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/rodless-cable-cylinders) - [Guided Cable Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/rodless-cable-cylinders) - [Single Acting Cable Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/single-acting-cable-cylinders) - [Linear Tension Cable Air Cylinders](https://www.wcbranham.com/actuators-pneumatic/linear-tension-cable-cylinders) - [Branham Cable Cylinder Repair Kits](https://www.wcbranham.com/actuators-pneumatic/cylinder-repair-kits) - [Right Angle Gearboxes](https://www.wcbranham.com/gearboxes-right-angle) - - Helical Gearboxes - [INCLUDE-A-SHAFT®](https://www.wcbranham.com/gearboxes-right-angle/include-a-shaft-series-10-mini) - [INSERT-A-SHAFT®](https://www.wcbranham.com/gearboxes-right-angle/include-a-shaft-series-10-mini) - [INSERT-A-SHAFT® Metric](https://www.wcbranham.com/gearboxes-right-angle/helical-gearboxes-metric) - [INSERT-A-SHAFT® CRL](https://www.wcbranham.com/gearboxes-right-angle/helical-gearboxes-crl) - [INSERT-A-SHAFT® CRL Washdown](https://www.wcbranham.com/gearboxes-right-angle/insert-a-shaft-crl-washdown-series) - [INSERT-A-SHAFT® Stainless Steel](https://www.wcbranham.com/gearboxes-right-angle/stainless-steel-gearboxes) - [GLIDE RIGHT™ Crossover](https://www.wcbranham.com/gearboxes-right-angle/helical-glide-right-crossover) - [MICROGEAR®](https://www.wcbranham.com/gearboxes-right-angle/helical-microgear) - - Other Gearboxes - [Spiral Bevel Right Angle Gearboxes, 1:1 or 2:1 Ratio](https://www.wcbranham.com/gearboxes-right-angle/spiral-bevel-gearboxes) - [Worm - BWG4™](https://www.wcbranham.com/gearboxes-right-angle/series-4-worm-gearboxes) - Repair Kits - [Helical Gearbox Repair Kits](https://www.wcbranham.com/gearboxes-right-angle/repair-kits) - [Custom Products](https://www.wcbranham.com/custom-products) [![W.C. Branham Logo](https://blog.wcbranham.com/hubfs/raw_assets/public/Wcbranham_April2024/images/sticky-wcb-logo.svg "W.C. Branham Logo")](https://www.wcbranham.com/) - [Air Over Oil Intensifiers](https://www.wcbranham.com/air-oil-intensifiers) - [Caliper Disc Brakes](https://www.wcbranham.com/brakes-caliper-disc) - [Pneumatic Linear Actuators](https://www.wcbranham.com/actuators-pneumatic) - [Right Angle Gearboxes](https://www.wcbranham.com/gearboxes-right-angle) - [Custom Products](https://www.wcbranham.com/gearboxes-right-angle) ![Tensioning Solutions with Caliper Disc Brakes](https://blog.wcbranham.com/hubfs/Caliper%20Disc%20Brake.png) # Tensioning Solutions with Caliper Disc Brakes [W.C. Branham](https://blog.wcbranham.com/author/w-c-branham) 06/09/2022 [Caliper Disc Brakes](https://blog.wcbranham.com/topic/caliper-disc-brakes) ![Tensioning Solutions with Caliper Disc Brakes](https://blog.wcbranham.com/hubfs/Caliper%20Disc%20Brake.png "Tensioning Solutions with Caliper Disc Brakes") When we speak of brakes, most people think of a device that performs a stop-and-hold function, like the brakes on your car. In manufacturing, however, the goal is often to control wheel speed, by maintaining a specific amount of tension consistently or by incrementally increasing or decreasing tension. This is common in certain manufacturing processes such as packaging and printing. Many people use[caliper disc brakes](https://www.wcbranham.com/brakes-caliper-disc) for tensioning applications. They work with multiple power sources, though hydraulics and pneumatics are most often used in industrial settings. Tensioning can solve specific types of needs: - Belts on conveyors may use a pneumatic brake to help control speed, although in some applications the placement of the rollers can accomplish the same thing without the need for brakes. - Brakes can also be used to create tension that moderates wind turbine speed when winds are very strong. In this case, the brakes are typically used in conjunction with gearing. - Customers use pneumatic brakes on wire and hose reels – not for the usual type of tensioning, but to ensure a consistent speed that prevents recoil or over-rolling on completion. ## Why Tensioning Matters Let’s say you have a large roll of supply material -- perhaps metal wire or paper -- that feeds into a machine to be processed in some way. The wire might be crimped or cut into smaller-length rolls for retail sale. The paper might be going onto or coming off a web press. It takes a certain amount of force to unwind the material from the spool. But if the speed is too fast or too slow, the processing equipment cannot function properly. The machine or the incoming material (or both) could be damaged, and the end product will be uselessly inconsistent. To avoid that, you need to ensure that the input roll unwinds at the right speed. If your production needs are limited, you could devise a rudimentary solution that would require periodic human intervention. For example, you could run a strap around the spool and attach it to a weight. The weight would act as a counter-balance to apply tension on the input roll to help control its speed. But it’s not that simple. Although the input speed must be consistent, the supply spool effectively runs at variable speed. As the spool unwinds, the circumference of the supply material steadily diminishes, causing the unwind speed to steadily increase. To prevent the feed line from becoming too slack, you would have to repeatedly adjust the amount of weight on the line controlling your spool. This could work if someone is on hand to do that, but it is inefficient and inconsistent.   ## Picking Pneumatic or Hydraulic Either pneumatic or hydraulic pressure can be used successfully to operate caliper disc brakes in industrial settings. Factors such as material density and size, required tension, and emergency stopping capability all come into play, but in most cases, the choice comes down to budget. If air is already available, as it commonly is in manufacturing facilities, then [pneumatic brakes](https://www.wcbranham.com/brakes-caliper-disc/pneumatic-brakes) would be the most efficient and cost-effective option. However, if tremendous force is required, then [hydraulic brakes](https://www.wcbranham.com/brakes-caliper-disc/hydraulic-brakes) could be the best choice. Tensioning brakes can be used with sensors to regulate the amount of force applied. Some sensors can be pre-programmed to automatically detect and increase or decrease tension to stay within the preset range. ## Just the Right Amount of Tension W.C. Branham offers a wide variety of actuators and braking products so customers can choose the right components to fit their application. We offer a broad range of caliper discs and disc-hub assemblies as well as pneumatic brakes. For customers who need the high pressure that hydraulics can provide but who have only air available, we recommend using [air-over-oil intensifiers](https://www.wcbranham.com/air-oil-intensifiers). With so many options, we know you may have questions. We encourage you to[contact us](https://www.wcbranham.com/contact) for help, or if you’d like to research more about brakes, download our complete guide below. [![select the right disc brake](https://no-cache.hubspot.com/cta/default/2024592/interactive-161349841732.png)](https://blog.wcbranham.com/hs/cta/wi/redirect?encryptedPayload=AVxigLIv3iNkcEggqdlAw7o2mOpQu4Se2f9H5%2FH25EaYG3XaJdSJZ39HrV%2Bn23aQOEd55SqjMuzTfjZ4b%2BhcVqH7NMXB6FGgi2PwobGFRAR3dfiH37yCVnRw05RKmHH1NfoBiSzlfdgr6%2FMtokFj1lWwDVHU0s9ssIKP6jvyWBaGU1tVS9Q6JZHOhFm49iS8OzCLgumWr%2Bm8PbeQRj2s4QXWddDOQXjgQkdHTDwhhMSemsw%3D&webInteractiveContentId=161349841732&portalId=2024592) --- #### Tag: [Caliper Disc Brakes](https://blog.wcbranham.com/topic/caliper-disc-brakes) #### Share: - [Follow us on Facebook](http://www.facebook.com/share.php?u=https://blog.wcbranham.com/tensioning-with-caliper-disc-brakes) - [Follow us on Twitter](https://twitter.com/intent/tweet?url=https://blog.wcbranham.com/tensioning-with-caliper-disc-brakes&text=Tensioning%20Solutions%20with%20Caliper%20Disc%20Brakes) - [Follow us on Linkedin](http://www.linkedin.com/shareArticle?mini=true&url=https://blog.wcbranham.com/tensioning-with-caliper-disc-brakes) --- ##### [Previous Post](https://blog.wcbranham.com/right-angle-gearboxes) ##### [Next Post](https://blog.wcbranham.com/iso-pneumatic-cylinders-for-food-processing-applications) ### Popular Posts [Troy Branham](https://blog.wcbranham.com/author/troy-branham) 03/28/2023 [Right Angle Gearboxes](https://blog.wcbranham.com/topic/right-angle-gearboxes) [As the Worm Turns: How Worm Gears Control Speed in Industrial Machinery](https://blog.wcbranham.com/worm-gears-regulate-speed) [Troy Branham](https://blog.wcbranham.com/author/troy-branham) 06/19/2025 [Caliper Disc Brakes](https://blog.wcbranham.com/topic/caliper-disc-brakes) [What is a Fail-Safe Brake? \[VIDEO\]](https://blog.wcbranham.com/fail-safe-brake) [Troy Branham](https://blog.wcbranham.com/author/troy-branham) 11/05/2024 [Right Angle Gearboxes](https://blog.wcbranham.com/topic/right-angle-gearboxes) [Gearbox Repair and Maintenance: How to Ensure Durability](https://blog.wcbranham.com/gearbox-repair) [W.C. Branham](https://blog.wcbranham.com/author/w-c-branham) 09/27/2024 [Right Angle Gearboxes](https://blog.wcbranham.com/topic/right-angle-gearboxes) [Understanding Right-Angle Gearboxes: Different Types and Selection Tips](https://blog.wcbranham.com/selecting-a-right-angle-gearbox) --- ## Related Posts It is a long established fact that a reader will be distracted by the readable content of a page when looking at its layout. [Caliper Disc Brakes](https://blog.wcbranham.com/topic/caliper-disc-brakes), [Right Angle Gearboxes](https://blog.wcbranham.com/topic/right-angle-gearboxes) [W.C. Branham](https://blog.wcbranham.com/author/w-c-branham) 28 July, 2026 #### [How W.C. Branham Supports University Engineering Programs](https://blog.wcbranham.com/wcbranham-university-engineering-partnerships) At W.C. Branham, one of our core values is “We encourage those who desire to learn.” For the… [Read More](https://blog.wcbranham.com/wcbranham-university-engineering-partnerships) [Caliper Disc Brakes](https://blog.wcbranham.com/topic/caliper-disc-brakes) [W.C. Branham](https://blog.wcbranham.com/author/w-c-branham) 09 September, 2025 #### [Smart Strategy for Selecting Industrial Brake Calipers to Maximize System Performance](https://blog.wcbranham.com/smart-strategy-for-selecting-industrial-brake-calipers-to-maximize-system-performance) p\> Caliper disc brakes are used in a multitude of industrial applications. Naturally, you want to… [Read More](https://blog.wcbranham.com/smart-strategy-for-selecting-industrial-brake-calipers-to-maximize-system-performance) [Caliper Disc Brakes](https://blog.wcbranham.com/topic/caliper-disc-brakes) [Troy Branham](https://blog.wcbranham.com/author/troy-branham) 19 June, 2025 #### [What is a Fail-Safe Brake? \[VIDEO\]](https://blog.wcbranham.com/fail-safe-brake) When machinery suddenly loses power, every second counts. Equipment becomes hazardous, workers face… [Read More](https://blog.wcbranham.com/fail-safe-brake) ![W.C. Branham Logo](https://blog.wcbranham.com/hubfs/raw_assets/public/Wcbranham_April2024/images/wcb-logo-footer.svg "W.C. 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