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    4 Common Mistakes Made When Sizing a Right Angle Gearbox

    Posted by Troy Branham on Aug 2 ,2017

    Every design engineer knows that you have to get all of the details right. If not, the device or equipment you’ve designed won’t perform as expected. Or, at least, not as well as expected. That won’t do, especially when you’re designing machinery for industrial applications.

    Right angle gearboxes are a good example of this. They're popular because of their versatility and value for a wide range of industries and specific applications. However, that versatility can be your downfall during the design phase.

    Right angle gearboxes fit many different situations because they can be configured and installed in multiple ways. It is essential to spec your gearcases correctly in order to avoid unfortunate design errors. So, let's look at four of the most common mistakes.

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    Topics: Right Angle Gearbox

    Worm Gears 101: A Breakdown of Common Functions and Applications

    Posted by Troy Branham on Jul 20 ,2017

    Worm gears work like a screw, with “teeth” that form a continuous helix. Worm gears are not necessarily the most efficient choice, but for certain industrial applications, they offer distinct advantages.

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    Topics: Right Angle Gearbox

    What are the Gearbox Options for Food-Grade Grease?

    Posted by Troy Branham on May 18 ,2017

    For some industrial applications, gearbox design has to consider more than the functionality of the gears themselves. The gearbox may have to withstand particularly harsh or wet operating conditions. Or it may have to operate in a sterile environment. Or it may have to be lubricated with food-grade grease. In some cases, all of these factors apply.

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    Topics: Right Angle Gearbox

    Industrial Engineering: How to Size and Select the Appropriate Right Angle Gearbox

    Posted by Troy Branham on May 10 ,2017

    Right-angle gearboxes are useful across a broad range of industrial applications. To choose the best gearbox(es) for your design, you’ll need to consider size, capability, mounting, and environmental requirements.

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    Topics: Right Angle Gearbox

    How Worm Gears Help Regulate Speed in Industrial Machinery

    Posted by Troy Branham on Apr 26 ,2017

    Worm gears can be found in everything from acoustic guitar tuning pegs to heavy machinery. Here at W.C. Branham, we specialize in manufacturing worm gears for industrial applications. Typically, these are applications where space is a concern, such as packaging equipment, small machinery, and conveyors.

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    Topics: Right Angle Gearbox

    How to Determine Which Bevel Gear Design is Right for Your Application

    Posted by Troy Branham on Apr 20 ,2017

    Simple gears are used to transfer power from one shaft to another, but when the shafts intersect at odd angles, they don’t intersect at all, or you need to change rotational direction of a shaft, things become complicated. It takes a bevel gear to keep things moving. Bevel gear design is commonly used in many industrial applications as well as in all types of vehicles.

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    Topics: Right Angle Gearbox

    [VIDEO] Right Angle Gearboxes: Answers to Common Questions

    Posted by Troy Branham on Feb 15 ,2017

    In this video W.C. Branham’s Chad Randleman answers some of the most common questions we receive regarding right angle gearboxes.

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    Topics: Videos, Right Angle Gearbox

    [VIDEO] A Deep Dive into W.C. Branham's Right Angle Gear Drive Product Line

    Posted by Troy Branham on Dec 7 ,2016

    W.C. Branham was industry-first with right angle hollow bore helical gearboxes that package an all ball bearing configuration in a leak-proof, sealed gearcase with a pre-lubricated design. The immediate benefits were achieving higher thrust and radial loads, lower operating temperature for greater efficiency, no leakage, and longer service life.

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    Topics: Right Angle Gearbox

    What is a Worm Gear Set and What Does it Consist Of?

    Posted by Troy Branham on Nov 30 ,2016

    A worm gear set actually looks a lot like it sounds — there's a worm that drives a gear. The worm — a shaft with a spiral thread — engages with and drives the gear — a toothed wheel. The worm screw and worm wheel are aligned at a 90-degree angle, forming the simplest kind of right angle gearbox. In fact, a worm gear was one of the original six simple machines. No matter how simple, though, the worm gear is an effective, time-honored way to manage power and torque.

    Uses for Worm Gears

    Worm drives create a compact means to substantially decrease speed and increase torque.A worm gear can have a massive reduction ratio with little effort — by simply adding more circumference to the wheel. That technique can either greatly increase the torque, or greatly reduce the speed. By comparison, it would take multiple reductions of a conventional gear set to achieve the same results — so worm gears have fewer moving parts and fewer places for failure.

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    Topics: Right Angle Gearbox

    5 Common Right Angle Gear Drive Lubrication Options

    Posted by Troy Branham on Oct 5 ,2016

    In any complex mechanical machine, all of the parts represent a chance for failure if they are not designed or maintained properly. Sometimes the simplest parts get overlooked. A right angle gearbox needs less attention than many more complex parts, but it still can bind, grind or fail if it does not have the proper lubrication. Here are five common right angle gear drive lubrication options for proper installation and maintenance depending on your particular operating conditions.

    1. Gearing Type

    The internal speeds of your right angle gearbox vary with the type of gears operating in them. Each requires a different type of lubricant in order to perform properly. Spur and bevel gears use a low speed and low slide lubricant. Helical or spiral bevel gears are medium slide and medium speed. Worn gears always operate with high or excessive sliding, with very high loads.

    The manufacturer will usually recommend the proper lubrication for the type of gears in the right angle gearbox for normal loads.

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    Topics: Right Angle Gearbox